Pre kiln
Technological Functions
In order to ensure the moisture of the green body before entering the kiln, the drying section before the kiln is set, and by using the heat from the residual heat from the kiln, the moisture of the green body entering the kiln is further removed, which is conducive to rapid sintering.
Structure and Principles
The use of laminated insulation panels as a wall material for the dryer;
Mezzanine splints using 80mm thick rock wool insulation cotton;
0.8mm steel plate on the surface;
et up to have access to drying kiln doors, a total of two sets;
Set up some sets of hot air imports, the furnace heat gas through the heating of the wind into the drying kiln.
Features
The extracted moisture is discharged from the kiln after passing the heat exchanger and connected with the furnace exhaust fan;
The function of the heat exchanger is used to cool the smoke from the kiln, heat the fresh air from the outside and deliver clean hot air to the pre-drying, thus achieving the separation of the flue gas so that the product is never contaminated with smoke.
Full External Firing ( Hybrid ) Automatic Tunnel Kiln
Technological Functions
Tunnel kiln is to employ the most advanced international external combustion design concept, combined with balance of between the technology and cost and meeting the increasingly demands of the environmental protection of the real needs;
The use of standardized light steel module assembly process;
The fuel (liquefaction fuel, compressed fuel) is used as the external combustion fuel to control the combustion process precisely;
Features
The external combustion ratio of this project can be extended from 0% to 100% full external combustion, and the project design is able to alternatively based on 20% external combustion added design;
The use of a large number of light and strong refractory materials and insulation materials, effectively reduce the kiln body heat dissipation, extend the life of the kiln body, the design life of up to 15 years or even longer
The use of multiple fans, through frequency conversion and industrial computer control, accurate control of the pressure inside the kiln body, gas flow direction, stable the temperature field inside the kiln, effectively eliminate the vertical temperature difference inside the kiln;
All the temperature control points, pressure control points, and all control objects are dispersed, centralized control and the unified management of the human-machine interface based on the configuration software SCADA can be implemented in all aspects of the furnace, real-time control, and management;
Hybrid external combustion tunnel kiln can greatly improve product quality and production capacity, effectively avoid defects comparing to the internal combustion products, while taking into account the cost control of internal combustion products, which can be used as a long term investment option Even for those most strict cost-sensitive producers
Intermittent Shuttle Kilns
Technological Functions
The project design of intermittent shuttle kilns, combined with the most advanced international design concepts, combined with domestic conditions, cost control, special process requirements and environmental protection of the actual needs.
With the design concept of ceramic process, each different product has different thermal configuration, air flow control is to meet the sintering function of special products, and at the same time meet the dual goal of efficient clean combustion and cost control.
Structure and Principles
The use of standardized light steel module assembly process.
The fuel (liquefaction fuel, compressed fuel) is used as the external combustion fuel to control the combustion process precisely.
The use of a large number of light and strong refractory materials and insulation materials, effectively reduce the kiln body heat dissipation, extend the life of the kiln body, design life of up to 15 years.
Fan use variable frequency control, higher requirements of optional industrial computer control, accurate control of the pressure inside the kiln, atmosphere, gas flow direction, stabilize the temperature field inside the kiln, effectively eliminate the vertical temperature difference inside the kiln.
Optional industrial computer control all the temperature control points, pressure control points, and all control objects to use dispersion, centralized control, and the use of configuration-based software SCADA human-machine interface unified management, can be implemented in all aspects of the kiln, real-time control and management.
Relying on product characteristics, precise design, while taking into account cost control, is a high-quality product personalized products.